Bigger Is Better
The biggest, heaviest, most complex structural assemblies are at the heart of structural steel fabrication. The more weight-per-length of an assembly, the more production the workshops can realize. Producing a 100-ton column section or a 200-ton boiler girder is much better than producing 200 tons of handrails. Our business teams continually search for power plant projects, sports stadiums, high-rise buildings, or large process plants. High volume and high complexity projects require remarkable technical skill, showcasing the potential of the steel fabrication and welding industries.
Click on the gallery images to see more
POWER PLANTS
Output Percentage
Modern Group fabricates structural steel for all types of power plants, including Biomass Power Plants, Coal-Fired Power Plants, Geothermal Power Plants, Hydroelectric Power Plants, Hydrogen Power Plants, Nuclear Power Plants, Solar Thermal Power Plants, and Tidal Power Plants.
Modern Group's services include estimating, procurement, professional project management, fabrication according to relevant standards, complex coatings, international packing, and global logistics.
Modern Group's power plant commodities include:
- Main & Secondary Steel Packages for Power Plants, Top Girders, Box Columns, and Buckstays
- Main Plant Buildings, Boiler Structures, Turbine and Generator Buildings, ESP Buildings.
- Ducts, Piping, Boiler Casings, Steel Chimneys.
- Handling and Conveying Equipment, Modular Piperacks, Overland Trusses, Hoppers, and Platework.
- Secondary Steel, Support Structures, Access Steel, Platforms, and Gratings.
HRSG
Pressure & Non-Pressure Parts
Output Percentage
The Heat Recovery Steam Generator (HRSG) is the main component after the gas turbine in combined-cycle and cogeneration power plants. Modern Group is a valued supplier of HRSGs and has delivered components for over 125 units. Modern Group fabrication teams manufacture non-pressure part commodities for horizontal and vertical HRSGs. These plants fall under a range of designations, such as Integrated Gasification Combined Cycle (IGCC), Combined Cycle Gas Turbine (CCGT), Natural Gas Combined Cycle (NGCC), Combined Cycle Power Plant (CCPP), and Cogeneration (COGEN), also called combined heat and power (CHP).
The services provided for HRSGs include cost estimating, material procurement, project management, structure modeling and detailing, drawing production, fabrication, coatings, international packing, and global logistics.
- Main Structural Steel Column Lines, Moment Beams, and Suspension Girders.
- Modular Duct and casing (Column on Casing) Fabrication.
- Loose Panel Fabrication, Stud Welding, Pipe Passages.
- Panel Insulation and Liner Installation (Carbon Steel, Stainless Steel).
- Stair Towers, Platforms, Ladders, Handrails, Gratings, Support Structures.
MINING
Output Percentage
Modern Group has a long history of supporting mining with a growing list of commodities and distribution ranges. As well as providing estimating, engineering, and procurement services, our fabrication teams produce:
- Above-Ground and Below-Ground Mining Project Structures.
- Conveyor Galleries, Conveyor Bridges, Trestles, Transfer Stations, Drive Units, Support Structures, and Overland Truss Systems.
- Wharf Steel Structures, Near-Shore Dolphin Systems, Shiploaders.
- Hoppers, Surge Bins, Feed Contol Units, Various Equipment and Mechanical Platework.
- Liners and Wear Plate Fabrication and Installation.
- Access Steel, Platforms, Grating, Gripstrut, Handrails.
BUILDINGS & STADIUMS
Output Percentage
Modern Group supplies structural steel for all building structures except light-gauge ones. Building structural steel is a fantastic global industry that supports the steel fabrication trade and allows developers and fabricators to create impressive landmarks that will last over 100 years if maintained properly.
Modern Group collaborates well with major building contractors and structural steel subcontractors to provide top-quality structures certified to AISC, CSA, and EN and comply with JIS and AU/NZ.
- Building Structure offerings include residential structures, high-rise buildings, condominiums, and apartment towers.
- Commercial structures include sports stadiums, arenas, civic centers, large theaters, high-rise offices, government buildings, hospitals, business office parks, hotels, shopping malls, entertainment structures, and hospitals.
- Infrastructure structures include roadway overpasses, bridge structural steel, railways, airports, manufacturing plants, steel mills, tunnel liners, dam gates, etc.
OIL & GAS
Output Percentage
Modern Group supplies the Oil and Gas industry with significant onshore and offshore structures, modules, and equipment. These structures include primary plant structural steel, secondary steel, tanks, vessels, equipment supports, pipe rack modules, manifold modules, plate work, access steel, walkways, platforms, gratings, and handrails.
- Upstream commodities include extraction equipment structures, derrick structures, gas gathering modules, water treatment modules, structural steel for drill ships, FLNG and FPSO vessels, and storage facility tanks and structures.
- Midstream commodities include structural steel and modular equipment for gathering, processing, storing, transporting, refining, natural gas, natural gas liquids (NGLs), and crude oil.
- Downstream commodities include structures and modules for large and complex processing plants, petrochemical plants, and oil refineries.
CHEMICAL PLANTS
Output Percentage
Modern Group provides traditional steel structures and modular solutions for the chemical process industry as modern processing plants become more automated and modularized.
Modern Group's services include estimating, procurement, professional project management, fabrication according to relevant standards, complex coatings, international packing, and global logistics.
Modern Group supplies:
- Primary Plant Structural Steel and Secondary Steel Structures
- Pre-Assembled Piperack (PAR) Modules, Chemical Process Modules, Water Purification Modules, and Equipment Skids.
- Access Steel, Walkways, Platforms, Gratings, and Handrails.